China Wholesale Planetary Gearbox 4:1 Reduction Ratio Gear Servo Reducer For ADTECH Servo Motor Planetary Gearboxes LE planetary gearbox dc motor

Solution Description

Product Description.:    

SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox 
PLMD/PLMD+ HIGH PRECISION
Vintage common planetary gearbox
PLMD/PLMD+  Substantial PRECISIONEconomical all-spherical planetary gearbox 

Method Parameter.:    
planetary reducer PLMD90 L1:4  Planetary gearbox with lower backlash and high precision      

Product One stage planetary gearbox
Design PLMD90 L1:4 
Gear ratio   3      4       5       7     10
Rated output torque 130   140   160    140   100
Rated enter pace 3000 RPM
Max input pace 6000 RPM
Backlash three / 5 ARCMIN
Sound level ≤58 dB
Lubrication Life Lubrication
Provider daily life ≥20000hr
IP quality IP65
Packing Carton, Wood Case. Wood pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Device instruments and manufacturing methods

Food and packaging machinery

Textile machine

Computerized cHangZhou production line 

· Printing Machinery   · Reducing Equipment
· CNC Machinery      
· Health care Machinery    
· Other Automation Fields

 

Product Selection.:   

Planetary gearbox is a type of reducer with broad versatility.
The interior equipment adopts low carbon alloy metal carburizing quenching and grinding or nitriding method.
Planetary gearbox has the characteristics of tiny structure size, huge output torque, high speed ratio, large effectiveness, safe and reliable efficiency, etc.
Buyers can decide on the right precision reducer in accordance to the requirements of the application.
You should select the right collection in accordance to your purposes.:

Cycle Applications (ED≤60%)
Extremely dynamic apps
Higher positioning precision
Reverse procedure
PLMD+ Higher PRECISION
Application of continuous procedure (ED≤60%)
Higher rated speed
Temperature-delicate purposes
Higher high quality handle transmission

Technical data.: 

 

STAGE 1
Reduction ratio i three 4 5 six 7 eight 10
Rated output torque T2N Nm one hundred thirty 140 160 one hundred fifty 140 one hundred twenty 100
in.lb 1151 1239 1416 1328 1239 1062 885
Emergency braking torque
Permit 1000 times in the working lifestyle of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated enter speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Optimum input velocity n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Greatest return clearance jt arcmin PLMD 90≤5ARCMIN   PLMD+ 90≤3ARCMIN  custom made≤1 ARCMIN
No-load second
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm one.8 one.four 1.one 1 .eight .seven .six
in.lb 15.9 12.four nine.7 8.nine seven.one 6.2 five.three
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial power F 2AMAX N 3500
lbf 787.five
Maximum axial drive F 3RMAX N 1400
  lbf 315
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
daily life span Lh hr ≥20000
Efficiency at full load η % 97
Ambient temperature ºC -fifteen~forty
F 5~40
The greatest allowable temperature of the shell ºC +ninety
F 194
Lubricating   Life Lubrication
The route of rotation   Input and output in the very same direction
Defense degree   IP65
Set up course   Any
Working sound(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cmtwo .sixty one .forty eight .47 .45 .forty five .forty four .44
ten-threein.lb.stwo .fifty three .42 .forty one .39 .39 .38 .38

Primary Functions.:

one. Large rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching warmth treatment, the advantages of high productiveness, good quenching.
2. High precision: Undertake advanced equipment,strictly managed in top quality and technology.
3. High torque:
(1) Front shell and tooth ring undertake integral design 
(2) Built-in layout of planetary body and output shaft 
(3) Bearing long span layout, make sure the output load capacity 
(4) Entire needle rolling, enhance make contact with surface 
(5) Modular style of motor relationship plate  
four. Low sound:
The helical tooth area is modified for tooth condition and lead to lessen the influence and sound of equipment on the input and output,
then enhance gear service daily life significantly.
 

– Wide speed variety, flat torque

– Excellent velocity balance, Steady operation,Variable pace

– Compact dimensions

– Large performance and energy-conserving,Greatest efficiency

– Lou temperature increase, low sound

– Minimal vibration and Longer lifetime 

Items Drawing.: 

Greatest fourteen clamping hub diameter

Highest 19 clamping hub diameter 

Highest 28 clamping hub diameter 

 

Optional: optional output shaft

                 Flat key output

            Bare shaft output

                      

OUR Edge

Technology & Innovation   

We design and style and technology
one. The gear transmission interface adopots total needle roller bearings with out cage,
increading the make contact with spot to boost the rigidity of the framework and the output torque.

2. The planet carrier and the output shaft adopts an built-in framework layout to
boost the compactness of the structurer even though making sure the maximum torsional rigidity.

three. Utilizing artificial lubricating grease and adopting the sealing design of IP65 protection quality,
the lubricating oil does not leak and is servicing-cost-free.

four. By trimming the tooth profile and lead of the screw tooth surface to minimize the impact and noise of the equipment in and out,
make the equipment meshing procedure a lot more stable and boost the service daily life of gear method. 

five. The reducer adopts helical gear design,and its tooth profile meshing ratio is much more than two times that of ordinary spur gears.
It has the characteristics of clean operating,low noise,large output torque and lower backlash. 
   

Specialized services:

  • In accordance to the appropriate parameters offered by the buyer, the CZPT engineering computer software is utilised to produce the movement load curve diagram of the system gear to receive the corresponding parameters and derive the movement load curve. Intuitively screen crucial parameters and load indexes in the transmission system to assist buyers carry out affordable structural style.
  • SIGRINER gives a motor databases from five hundred servo motor manufacturers globally

Buyer education:
We are honored to supply you with our applied computing and transmission style knowledge. We can supply appropriate coaching in accordance to your needs. Make sure you contact our engineer. 
  
Functions of CZPT Precision planetary gearbox

  • Really higher electricity density, torque improved by 40%
  • Straightforward motor set up, optional set up with duration payment
  • Flexible installation, the gearbox can be mounted vertically, horizontally, and up or down together with the driven shaft
  • Really high positioning accuracy, return clearance is significantly less than arc minutes
  • Through helical equipment meshing, the procedure is steady, and the working noise is considerably less than 50dB-A
  • The world’s top daily life expectancy, and the uncooked components and mechanism of the seal ring have been optimized

 

Software.: 

  • We provide quick provide and powerful support all in excess of the world by way of a complete income and provider network
  • With several years of wealthy experience, our authoritative experts provide market-leading consulting providers for numerous industrial sectors 
  • Robotics, automation and manipulator technologies
  • A variety of servo gearboxes and mechanical transmission systems, from inexpensive to large-finish versions can be utilized to a variety of robots and their auxiliary axes, such as transmission shafts and station control devices 
  • Printing equipment
  • Progressive gearbox guarantees security, synchronization accuracy and long-phrase accuracy even at large speeds
    The perfect solution for high-high quality printing procedures and other constant obligation apps
    Selection: integrated sensor for checking paper stress and similar parameters  
  • Device equipment and manufacturing systems
  • Large precision, secure operation and high efficiency are all derived from steady, zero backlash and substantial rigidity mechanical program options, this kind of as the application of merchandise on feed, rotation and auxiliary axes 
  • Foodstuff and packaging equipment
  • A series of gearboxes specifically developed for a variety of shafts employed in the area of packaging technological innovation (like gearboxes with anti-corrosion layout)-can optimize operate efficiency, mechanical flexibility and cycle speed 
  • Textile machine  
  • Automatic cHangZhou creation line


Our Companies.:

one) Competitive value and excellent high quality

2) Utilised for transmission systems.

three) Exceptional overall performance, prolonged utilizing life
four) Prompt response on receiving Inquiries or any other messages from consumers
5) only common planetary gearbox equipped

Supply and shipping and delivery: We offer CZPT delivery, global convey and air transportation to deliver your items to you.
(*Arrival time will range depending on vacation spot nation plan and site visitors issue.)

Serving: All goods have a one-calendar year guarantee and on-line specialized assist. 

FAQ

Q: Are you buying and selling business or maker?

A: We are team firm with huge assortment of merchandise and manufacturing bases, also do investing business enterprise with far more than twenty years export experiences.

Q:What is the MOQ?

A: 1 or 2pcs is accessible.

Q: How prolonged is your supply time?

A: 3-5 times by way of DHL, TNT, UPS, FEDEX. Ocean transport is primarily based on various nations.

Packaging & Shipping and delivery

packaged in Carton with foam inside or as per customer’s demands (Normal export canton) 
Direct Time:

Quantity(Pieces) 1 – 10 >10
Est. Time(times) fifteen To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, printing machine/ textile machine
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD90 L1:4 
Gear ratio   3      4       5       7     10
Rated output torque 130   140   160    140   100
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 130 140 160 150 140 120 100
in.lb 1151 1239 1416 1328 1239 1062 885
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 90≤5ARCMIN   PLMD+ 90≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 1.8 1.4 1.1 1 0.8 0.7 0.6
in.lb 15.9 12.4 9.7 8.9 7.1 6.2 5.3
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial force F 2AMAX N 3500
lbf 787.5
Maximum axial force F 3RMAX N 1400
  lbf 315
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
life span Lh hr ≥20000
Efficiency at full load η % 97
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.61 0.48 0.47 0.45 0.45 0.44 0.44
10-3in.lb.s2 0.53 0.42 0.41 0.39 0.39 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, printing machine/ textile machine
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD90 L1:4 
Gear ratio   3      4       5       7     10
Rated output torque 130   140   160    140   100
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 130 140 160 150 140 120 100
in.lb 1151 1239 1416 1328 1239 1062 885
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 90≤5ARCMIN   PLMD+ 90≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 1.8 1.4 1.1 1 0.8 0.7 0.6
in.lb 15.9 12.4 9.7 8.9 7.1 6.2 5.3
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial force F 2AMAX N 3500
lbf 787.5
Maximum axial force F 3RMAX N 1400
  lbf 315
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
life span Lh hr ≥20000
Efficiency at full load η % 97
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.61 0.48 0.47 0.45 0.45 0.44 0.44
10-3in.lb.s2 0.53 0.42 0.41 0.39 0.39 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Wholesale Planetary Gearbox 4:1 Reduction Ratio Gear Servo Reducer For ADTECH Servo Motor Planetary Gearboxes LE     planetary gearbox dc motorChina Wholesale Planetary Gearbox 4:1 Reduction Ratio Gear Servo Reducer For ADTECH Servo Motor Planetary Gearboxes LE     planetary gearbox dc motor
editor by czh 2023-01-21