China Best Sales high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made planetary gearbox electric motor

Applicable Industries: Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops
Weight (KG): 5
Customized support: OEM
Gearing Arrangement: Worm
Output Torque: 20
Input Speed: 4P,6P,8P
Output Speed: 0.30-419r/min
efficiency: EFF2/ IE3
Packaging Details: plywood case
Port: HangZhou

NMRV NMRW gear reducer
Single Stage Worm Gear Reducer:1. Made of aluminum alloy die-casting box, good looking in appearance, compact in structure rust proofing on surface and smallvolume to save mouting space.2. Good radiating characteristic leads safe and high efficiency for using.3. The strong capacity of loading and overload ensure stable transmission, make less virabtion and noise.4. Varies of connecting structure for power input and torque output meet different requirements; the design of box outline and theset of foot hole is apt to with many kinds of mounting.5. Beside big cases, no gap structure of box means maintenance-free that is hermetically sealed. It prevents the lubricant fromeasily losing and going bad, and exchanging.Double Stage Worm Gear Reducer:It is combined by 2 single step reducers and has all the virtues of them. And you can get bigger ratio with it. The modes of25/30、25/40、30/40、30/50、30/63、40/75、40/90、50/110、63/130、63/150, are in common use.You can choose 25、30、40、50、63、75、90、110、130、150 as combination units to combine according to the fact of your special needs.
KC Helical-bevel gear reducer
1. KC series helical-bevel gearmotor is the combination transmission structure of helical gears and spiral bevel gears, with large transmission torque and steady running2. Little vibration and low noise, with large transmission ratio, the transmission efficiency is much higher than SC series.3. The material of gears is 20CrMnTi alloy steel and the hardness can reach to HRC58°~ 62° after tempering, cementiting, quenching etc. heat treatment. All the gears are processed by accurate grinding and the precision can reach to grade 6~5.4. The products have been mainly used in petrochemical machinery, metallurgy, printing and packaging machinery, ceramic machinery, mine and construction machinery, stage machinery,etc.
FC Parallel Shaft Helical Gearmotor1. FC series parallel shaft helical gearmotor is based on the design of parallel shaft structure , which have a center distance between input and output shaft.2. Compact construction, steady running, high transmission efficiency, strong carrying capacity.3. The material of gears is 20CrMnTi alloy steel and the hardness can reach to HRC58°~ 62° after tempering, cementiting, quenching etc. heat treatment. All the gears are processed by accurate grinding and the precision can reach to grade 6~5.4. The products have been mainly used in cranes, conveyors, ceramic machinery, etc.Type and specification: FC37~FC157 RC in-line helical gear reducer1. RC series helical gearmotor own rational design, compact construction, smaller size than X or B series cycloidal gearmotor at the same permitted torque.2. Little vibration and low noise, with high transmission efficiency.3. The material of gears is 20CrMnTi alloy steel and the hardness can reach to HRC58°~ 62° after tempering, cementiting, quenching etc. heat treatment. All the gears are processed by accurate grinding and the precision can reach to grade 6~5.4. The products have been mainly used in chemical machinery, cement agitator machinery, printing and packaging machinery, mine and power transmission machinery,metallurgy etc SC helical-worm gear reducerThe strength of our helical-worm gear units is their simple mechanical structure. This yields a higher efficiency than pure worm gear units. In addition, the S series gear units are quiet during operation.

TypeSC Series Helical worm gearbox
ModelSC37, SC47, SC57, SC67, SC77, SC87, SC97
Ratio12 ~ 10177
ColorRAL5571 Gentian Blue/ RAL7031 Blue Grey/ Customer Request
MaterialHousing: HT250 high-strength cast iron
Worm wheel: ZCuSn10Pb1
Input/Output Shaft: 42CrMo alloy steel
BearingLYC, HRB, CZPT or other brand
SealNAK or other brand
Machining Precision of gearsAccurate grinding, 6-5 Grade
Lubricating oilGB L-CKC220-460, Shell Omala220-460
Warranty1 Year
PackingFumigation wooden case
Our Company WorkshopStamping Machinery, CNC-Machinery, Vacuum Pressure Impregnating, Plating Machinery. and so on.
Exhibition Application WHY CHOOSE BIOTEA.Certificates passed:All tests passed for most of our motors and can supply reports.
B.Fast feedback for customers:24 hours reply for all customers’ inquiries. C. Competitive prices. D. Quality guarantee:We have shipped much motors to Italy, Spain, and other European and USA customers with high quality.E. Fast and Timely delivery:Usually 10-15 days for goods production.F. Professional Technical support and After-sale service.G.Customized service for kind of motor according to your requirement.
Packing & Delivery THE SAMPLE BY EXPRESS OR AIR
LCL=LESS THAN CONTAINER LOAD, FCL=FULL CONTAINER LOAD, BY SHIPMENT
FAQ Q1: What kind motors you can provide?A1: For now, we mainly provide permanent magnet brush dc motors, brushless dc motor, dc gear motor, micro dc motor, ac gear motor, planetary gear motor, with diameter range in 42~110mm. NEMA dc motor. NEMA dc Motor. stainless steel motor
Q2: Is there a MOQ for your motors?A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 30% to 50% difference based on different style.
Q3: Could you send me a price list?A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s really difficult for us to provide a price list. If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5:How about your delivery time? A5: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Related Products

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Best Sales high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made     planetary gearbox electric motorChina Best Sales high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made     planetary gearbox electric motor